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Lug-All 803-BLACK - Pulley Block Assembly
SKU: 803-BLACK | Pulley Block Assembly ” Compatible with Lug-All Models 2250-20 and 2250-38 (1-1/8-Ton Cable Hoists) Restore Double-Line Capability to Your 1-1/8-Ton Cable Hoist ” OEM Pulley Block Assembly The pulley block assembly is what separates a capable single-line puller from a full double-line lifting and pulling system ” and when yours is worn, damaged, or seized, half of your hoist's rated capacity is unavailable until it's replaced. The SKU 803-BLACK Pulley Block Assembly is a genuine OEM replacement component engineered for two of Lug-All's capable 1-1/8-ton cable hoists: the model 2250-20, an industrial-grade 1-1/8-ton cable come along ratchet winch hoist with 20 feet of cable at 1,125 lbs single-line, or 10 feet of cable at 2,250 lbs in double-line configuration, and the model 2250-38, an industrial-grade 1-1/8-ton cable come along ratchet winch hoist with 38 feet of cable at 1,125 lbs single-line, or 19 feet at 2,250 lbs double-line. Both models share the same cable diameter and pulley block specification, making SKU 803-BLACK the correct replacement for either hoist. Lug-AllEmpirerigging In double-line operation, the aircraft cable routes from the drum, loops around the pulley block assembly, and returns to the anchor point ” creating a two-part mechanical advantage that doubles the effective lifting and pulling force of the hoist. The pulley block must rotate freely under full load during every ratcheting cycle, maintaining smooth cable movement and even force distribution throughout the operation. A seized, cracked, or worn pulley block introduces friction and misalignment into the cable path, reducing efficiency and creating the kind of uneven cable loading that can accelerate cable wear and increase the risk of unexpected cable failure under load. All Lug-All cable hoists are made in the USA using 7x19 aircraft cable and are designed with an aluminum alloy main frame with open construction for easy cleaning and maintenance. The SKU 803-BLACK pulley block assembly is manufactured to the dimensional and material specifications required to work correctly with the 3/16" aircraft cable used in both the 2250-20 and 2250-38 ” ensuring the cable seats properly in the pulley groove and runs cleanly without binding or edge-loading. The black color designation confirms this is the correct pulley block specification for these 1-1/8-ton models in the Lug-All color-coded product family. Lug-All Cable winch hoists are versatile for applications that require durability or need constant rigging adjustments ” and that versatility extends fully into double-line configuration only when the pulley block assembly is in sound working condition. The 2250-38's 38-foot single-line reach makes it particularly popular for applications requiring extended distance, such as line construction, forestry operations, and utility infrastructure work, while the 2250-20's compact 20-foot reach suits tighter industrial and maintenance environments. Lug-All cable hoists include a handle that is designed to bend at 125 to 150 percent of the rated capacity, protecting the user and equipment ” a safety feature that works in concert with all correctly functioning internal components including the pulley block assembly. AmazonLug-All Using authentic Lug-All replacement parts means sustaining the original design integrity of your unit ” the cast-aluminum structure, robust pawl assemblies, and reliable hardware that make Lug-All hoists a trusted choice in demanding industrial, construction, and utility settings. Lug-All
Product Specifications SpecificationDetailSKU803-BLACKPart NamePulley Block AssemblyColor DesignationBlack (1-1/8-ton model identifier)Compatible ModelsLug-All 2250-20 and 2250-38Hoist TypeCable Come-Along / Ratchet Winch HoistModel 2250-20 ” Single Line1,125 lbs / 20 FTModel 2250-20 ” Double Line2,250 lbs / 10 FTModel 2250-38 ” Single Line1,125 lbs / 38 FTModel 2250-38 ” Double Line2,250 lbs / 19 FTCable Type7x19 Aircraft CableCable Diameter3/16 inchPart TypeComplete OEM Replacement AssemblyCountry of ManufactureUSA
Why Color Coding Matters When Ordering Pulley Block Assemblies Lug-All uses a color-coding system across its cable hoist lineup to help operators and maintenance teams quickly identify the correct capacity-matched parts for their model. The BLACK designation on SKU 803-BLACK confirms this assembly is matched to the 1-1/8-ton (2,250-lb) capacity class. Regular maintenance and inspection of hoist parts are essential for ensuring safe and efficient operation, and addressing wear or malfunctions promptly contributes to the longevity and reliability of the hoist system. Always verify both the model number and color designation when ordering pulley block assemblies to ensure you receive the correct capacity-rated replacement for your specific hoist. BH-USA This pulley block assembly is compatible with Lug-All models 2250-20 and 2250-38 only. Please verify your hoist model number and color designation before ordering.