SKU: 781 | Complete Handle Assembly ” Compatible with Lug-All Model 4000-40 (2-Ton Cable Hoist) Restore Full Control and Overload Protection to Your Longest-Reach Hoist ” OEM Complete Handle Assembly On the Lug-All 4000-40, the handle assembly does more than drive the ratchet mechanism ” it is the home of a unique overload protection system found nowhere else in the Lug-All cable hoist lineup. The SKU 781 Complete Handle Assembly is a genuine OEM replacement component engineered exclusively for the Lug-All model 4000-40, an industrial-grade 2-ton cable come along ratchet winch hoist with 40 feet of cable at 2,000 lbs in single-line configuration, or 20 feet at 4,000 lbs in double-line configuration. Whether your handle assembly is damaged from an overload event, worn from years of heavy service, or has a broken shear pin that needs a complete assembly replacement, SKU 781 is the correct, complete OEM solution that restores both ratcheting performance and critical safety function in a single installation. Lug-All What makes the 4000-40 handle assembly uniquely important is its integrated shear pin overload protection system. Unlike the rest of the Lug-All cable hoist line, the 4000-40 does not use a bending handle for overload protection. Instead, it uses a specially designed handle attachment assembly that includes a shear pin, which is unique to the large frame and is designed to break audibly at over 125 percent of the hoist's maximum rated capacity. This audible warning system alerts operators to dangerous overload conditions while keeping the hoist fully functional ” allowing the load to be backed off safely rather than leaving the operator with a locked or damaged hoist in a potentially hazardous situation. When the shear pin breaks, the complete handle assembly must be replaced to restore this protection ” and SKU 781 delivers everything needed to do that in one purchase. Lug-AllLug-All Replacing the complete assembly ” rather than attempting to source and replace individual sub-components ” ensures every part of the handle system is dimensionally matched, correctly rated, and ready to function together as designed. The handle bar, socket, shear pin mechanism, and all associated hardware are pre-assembled to OEM specification, eliminating compatibility uncertainties and reducing repair time significantly. All Lug-All cable hoists are made in the USA using 7x19 aircraft cable with an aluminum alloy main frame and open construction for easy cleaning and maintenance ” and the complete handle assembly is manufactured to the same exacting American-made standard. Lug-All The 4000-40 is Lug-All's longest-reach cable hoist ” providing the longest cable length of all Lug-All models at 40 feet ” and is trusted across construction, utilities, rigging, and industrial applications where extended reach and heavy-load capacity are both required. In these demanding environments, a handle assembly that delivers precise ratcheting control and reliable overload protection is not optional. Lug-All Using authentic Lug-All replacement parts means sustaining the original design integrity of your unit ” the cast-aluminum structure, robust pawl assemblies, and reliable hardware that make Lug-All hoists a trusted choice in demanding industrial, construction, and utility settings. Lug-All

Product Specifications SpecificationDetailSKU781Part NameComplete Handle AssemblyCompatible ModelLug-All 4000-40Frame DesignLarge Frame (unique to 4000-40)Hoist TypeCable Come-Along / Ratchet Winch HoistSingle Line Capacity2,000 lbs / 40 FTDouble Line Capacity4,000 lbs / 20 FTCable Type7x19 Aircraft CableCable Diameter5/16"Overload Protection TypeIntegrated Shear Pin (unique to large frame 4000-40)Shear Pin ActivationBreaks audibly at >125% of rated capacityAssembly TypeComplete OEM ReplacementCountry of ManufactureUSA

A Broken Shear Pin Means Replace the Complete Assembly If your 4000-40's shear pin has activated and broken during an overload event, the entire handle assembly should be replaced ” not just the pin. An overload event that breaks the shear pin may also stress other components within the assembly, and operating with a jury-rigged or partially repaired handle assembly eliminates the precise overload protection the design was engineered to provide. Addressing wear or malfunctions promptly contributes to the longevity and reliability of the hoist system ” and with SKU 781, you get a complete, factory-correct assembly that fully restores your 4000-40's ratcheting performance and its unique large-frame shear pin overload protection in one straightforward repair step. BH-USA This complete handle assembly is compatible with the Lug-All model 4000-40 only. The 4000-40 large frame handle assembly is not interchangeable with standard-frame Lug-All cable hoist models. Please verify your hoist model number before ordering.